U Rib Cold straightening machine

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U Rib Cold straightening machine

U Rib Cold straightening machine

This U-rib plate straightening machine realizes automatic roller position adjustment according to U-rib spacing and plate thickness. Adopting symmetrical root separation rolling correction technology, it releases welding stress and eliminates plate deformation during forward and return strokes. It features high precision, fast correction speed and no damage to base material, which is the ideal equipment for U-rib plate unit post-weld straightening.

Product Parameters

1.Introduction for U Rib Cold straightening machine

1.1Overview

Based on the U-rib spacing on the plate unit, each press correction roller automatically adjusts the relative position. According to the thickness of the plate unit, the corresponding correction process parameters are called. Through the principle of symmetrical correction by separating the roots, the mechanical rolling correction of the welded plate unit sheet is carried out. As the plate unit sheet moves forward, the welding stress is released. During the return process, another group of U-rib welding positions are corrected by symmetrical correction at the roots. In this way, the mechanical rolling correction of the plate unit sheet is completed. This method has high correction accuracy, fast speed, and does not damage the base material. It is currently the most ideal equipment for post-weld correction of U-rib plate unit sheets.


2.Technical parameter for U Rib Cold straightening machine:

2.1Equipment Parameter Brief

This machine is mainly composed of the frame body, the conveying roller track, the centering device, the pressure roller moving body, the reducer, the hydraulic cylinder, the upper pressure roller, the lower transmission roller, the hydraulic system, the electrical system, and other accessories.

The U-shaped unit sheet is sent to the correction and pressing wheel position. According to the spacing of the U ribs on the plate unit, each upper correction roller and the lower transmission roller automatically adjust their relative positions and form a correction cavity. The corresponding correction process parameters are activated. Three hydraulic cylinders simultaneously press down 6 sets of correction roller wheels (each cylinder can be controlled independently), causing a certain deformation on both sides of the U ribs of the plate unit. The main transmission roller forcibly presses the plate unit in the feeding mode to complete the rolling correction of the plate unit. The correction load is databaseized.

This equipment uses a three-stage pressure correction unit for correction. The correction is carried out symmetrically at the correction gap. It is corrected by the principle of rolling to release stress. The accuracy is high and the speed is fast, and it does not damage the base material at all.

2.2Main technical parameters

ItemParameter
U‑rib base plate dimensionMax 16m × 4.5m
Correction thickness range6‑40 mm
Correction speed1‑5 m/min
Maximum quantity of U‑ribs6
U‑rib center spacing600‑800 mm
Number of upper pressing wheels3 sets, 100 tons pressure per wheel
Input & output conveyor belt sizeWidth 4.5m, length 30m
Max load capacity of conveyor belt30 tons
Plate materialQ345
Torque of lower drive roller30 KN·M
Position adjustment for upper pressing wheel & lower drive rollerElectric motor + reducer + gear + rack
Linear movement speed of upper pressing wheel & lower drive roller2 m/min
Lifting stroke of upper pressing wheel250 mm
Conveying speed8 m/min
Correction accuracyFlatness ≤ ±1.5 mm/m
Correction methodVertical correction
Height of roller cylinders on both sides of lower drive roller30 mm
Hydraulic system pressure20MPa; all connectors adopt double‑sealed joints, imported sealing rings
Hydraulic station power27 kw
Power for each moving unit0.75 KW
Applicable ambient temperature0‑45℃
Control systemPLC touch screen control
Power supplyAC 380V 50Hz, 3‑phase
Rack assembly scopeBase, lower drive roller guide seat, drive roller support, gears, sprockets, etc.
Upper pressing roller mechanism scopeUpper pressing roller, lifting body, guide rod, moving seat mechanism, gears, sprockets, position and pressure display mechanism, etc.
Hydraulic system scopeOil tank, hydraulic valves, hydraulic cylinders, hydraulic pipelines, pipe connectors, etc.
Electrical system scopeElectronic control unit and operation panel
Total Power50KW


3.Characters for U Rib Cold straightening machine:

3.1Suitable sizes for the machine:

No

Items

Specifications

1

Plate length

3m~16m

2

Plate width

2.0~4.5m

3

Number of U-ribs

1~6 pieces

4

Plate unit weight

≤40t

3.2Consist of machine:

No

Items

Qty

Notes

1

Cold straightening machine

1

3 Consecutive straightening machine

2

Conveying roller track system

30 m

Transportation speed 8min

3

Alignment system

6


4

Hydraulic system

1 set

Hydraulic cylinder with displacement sensor

5

Electrical control system

1 set

With human-machine interaction control interface


3.3User production (including trial use):

No

Items

Qty

Notes

1

Foundation pre-buried plate

1 set

By Foundation

2

380V 3PH Distribution cabinet

Capacity: 45KW, Circuit Breakers: 3 x 100A

By Foundation

3

Test materials

One welded board unit




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