T beam assembly machine

1.Introduction for T beam assembly machine：

This machine is a positioning device for assembling T-shaped profiles. The positioning of the wing plate and the web plate is carried out in two steps. On the input end roller track, there is a centering mechanism. The wing plate and the web plate are automatically pre-positioned by centering. Inside the main machine, there is a series of positioning and clamping devices. Firstly, there is manual single-sided linkage positioning. The purpose is to avoid various problems in production due to the error in the size of the workpiece blank. Our factory's assembly machine adopts international popular one-sided positioning and uses hydraulic clamping on the other side. Since the control valve we select is of the normally closed position, the clamping has a certain floating function. This method ensures the quality of product centering more reliably. The upper pressing roller and the main drive roller are basically on the same plane, which is conducive to the lower end of the web plate closely adhering to the wing plate. Before the pressing roller, there is a lifting wheel. If the wing plate is not flat, this lifting wheel can be activated to lift the wing plate, ensuring that the web plate and the wing plate are closely adhered and sealed at the welding point. The transmission device of this machine selects AC variable frequency speed regulation. By taking advantage of the characteristics of the frequency converter, such as balanced torque and vector control, the power consumption of the equipment is reduced, and it also has a wide speed regulation range.

2.Technical parameter for T beam assembly machine:

3.Characters for T beam assembly machine:

3.1Structure

This machine is a standalone unit and mainly consists of the following components.

A: The main body of the machine is composed of the main body of the machine, the frame, the centering mechanism of the wing plate and web plate, the front conveying roller track, and the rear conveying roller track, etc.

B: Hydraulic system: hydraulic station, piping system.

C: Electrical control box and operation panel.

D: Automatic welding mechanism and welding machine.

3.2 Scope range:

A: Assembly machine  Includes: main unit, gantry.

B: Roller conveyor  Includes: front roller conveyor 16 meters, rear roller conveyor 16 meters.

C: Pre-offsetting mechanism  Includes: 4 sets of wing plate offsetting, 1 set of overall belly plate offsetting.

D: Electrical system  Includes: electrical cabinet, operation box, wiring.

E: Hydraulic system  Includes: hydraulic station, hydraulic pipeline, hydraulic components.

F: Spot welding system  Includes: 1 set of automatic spot welding mechanism, 2 sets of gas shielded welding machines.

3.3Configurations