T beam straightening machine

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T beam straightening machine

T beam straightening machine

This machine adopts die pressing and mechanical reverse deformation principles to eliminate upward arching deformation and restore stress deformation of T-profiles, featuring high precision and high efficiency. It is suitable for both mass and small-batch production, serving as ideal supporting equipment for ship T-profile manufacturing.
The T-profile straightening station consists of a T-beam straightening machine and front & rear floating roller tracks. The straightening machine corrects panel angle, upward arching and side bending deformation, while the floating roller tracks realize stable workpiece transportation during straightening.

Product Parameters

1.Introduction for T beam straightening machine

This machine utilizes the principles of die pressing to restore stress deformation and mechanical reverse deformation to eliminate the upward arching deformation caused by T-shaped profiles. It has the advantages of high precision and high efficiency. This machine also has the same high efficiency for both mass production and small batch production, making it an ideal supporting equipment for the manufacturing of ship T-shaped profiles.

1) The T-shaped profile straightening station is equipped with a T-shaped profile straightening machine and front and rear floating roller tracks. The T-shaped profile straightening machine mainly completes the straightening of the panel angles, upward arching, and side bending of the T-shaped profiles. The front and rear floating roller tracks serve the function of transporting the workpieces during the straightening process.

2) T-shaped profile straightening accuracy:

① Straightness (upward arching) of T-shaped profiles (measured vertically on the output roller track of the straightening machine): 3mm/10000mm; 5mm/14000mm.

② Straightness of T-shaped profiles (side bending degree) (measured vertically on the output raceway of the straightening machine): ±3mm/10000mm; ±5mm/14000mm.


2.Technical parameter for T beam straightening machine:

FunctionCorrection of T-profile panel corner deformation, straightening of upward arch and side bending (the upward arch of the workpiece shall not exceed 300mm throughout the entire length)
Flange width90 - 500mm
Flange thickness10 - 50mm
Web height150 - 1000mm
Web thickness3 - 30mm
Workpiece length2000 - 16000mm
Front and rear power rollers length16m × 2
Input conveyor12m hydraulic lifting active set + 4m set
Output conveyor12m hydraulic lifting active set + 4m set
T-row side bend hydraulic correction1 set for feeding; 3 sets for discharging
Top force of the main pressing wheel1500kN
Maximum transmission torque40kN.m
Straightening speed8m/min
Hydraulic system pressure16MPa
Straightening methodVertical Straightening
Hydraulic system1 set
Electrical control system1 set
Total Power30KW



3.Characters for T beam straightening machine:


3.1Structure

This machine is a standalone unit and mainly consists of the following components.

A: The main unit is composed of a transmission mechanism, a hydraulic lifting mechanism, a main frame, and a hydraulic centering mechanism, etc.

B: The front roller conveyor is made up of a passive roller conveyor and a hydraulic centering mechanism, etc.

C: The rear roller conveyor is composed of a conveying roller conveyor and a side bending correction machine, etc.

D: Hydraulic system: hydraulic station, piping system.

E: Electrical control box and operation panel.

Power supply: 380V 50Hz 3HP

Upper arch correction accuracy: ±2mm/10m

Correction speed: 6m/min

Processing sheet material range, width 90 - 500mm, thickness 10 - 50mm, sheet length: 2000 - 16000mm.

The rated pressure of the hydraulic system is 14MPa, and the operating pressure is 3 - 8MPa (adjusted appropriately according to the material).

Operation line distance from the ground: 750mm


3.2 Scope range:

A: Straightening machine  Includes: base, hydraulic actuator, lower roller drive device, upper pressing mechanism, left and right centering mechanism.

B: Roll conveyor  Includes: front roll conveyor 12+4 meters, rear roll conveyor 12+4 meters, hydraulic centering mechanism, side bending straightening machine.

C: Hydraulic system  Includes: hydraulic station, hydraulic pipelines, hydraulic components.

D: Electrical system  Includes: electrical cabinet, operation box, wiring.

3.3Configurations

No

Items

Model

Qty

Notes

1

Cylinder


11 pcs

Huatong (Sealing Components Import)

2

Reducer Bearings


2 pcs

Taixing/Taolin Reducer

3

Hydraulic station



Wafangdian Bearing/Haixie

4

Electrical components


1 set

Ningbo Chuangli/Ningbo Yousheng

5

Cylinder


1 set

Schneider/Zhengtai/

6

Pneumatic components


1 set

Adeco


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