PPCW16 heavy duty Chuck Pipe Welding Station

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PPCW16 heavy duty Chuck Pipe Welding Station

PPCW16 heavy duty Chuck Pipe Welding Station

The pipeline processing equipment features superior practicality and reliability. The PPCW series chuck-type automatic pipe welder supports TIG/MAG/SAW welding processes to complete automatic root, fill and cap welding of pipes.
It realizes automated butt welding for pipe-to-pipe, pipe-to-reducing pipe, pipe-to-flange, pipe-to-elbow (excluding equal straight-end elbows) and pipe-to-tee.

Product Parameters

1.Introduction for PPCW16 heavy duty Chuck Pipe Welding Station:

The pipeline processing equipment features superior practicality and reliability. The PPCW series chuck-type automatic pipe welder supports TIG/MAG/SAW welding processes to complete automatic root, fill and cap welding of pipes.

It realizes automated butt welding for pipe-to-pipe, pipe-to-reducing pipe, pipe-to-flange, pipe-to-elbow (excluding equal straight-end elbows) and pipe-to-tee.



弯管焊效果图04


弯管焊效果图03



2.Technical parameter for PPCW16 heavy duty Chuck Pipe Welding Station


Model

PPCW-16

Use pipe diameter

25-426

Applicable wall thickness

3-20mm

Applicable material

Carbon steel, alloy steel, stainless steel, low temperature steel, duplex stainless steel, copper-nickel alloy, etc.

Applicable groove type

Various compound grooves such as V, U, double V

Applicable pipe welding

Butt welds of various pipe sections, such as pipe+pipe, pipe+flange, pipe+reducing, pipe+tee, pipe+elbow, etc.

Applicable workpiece length

0.5-6m

Cantilever welder track length

8m

Trolley track length

6m

Welding process

Argon arc welding, gas shielded welding + submerged arc welding

Use welding wire specifications

TIG:1.2,CO2/MAG:Φ1.0-1.6,SAW:Φ1.6-4.0

Welding speed (mm/min)

TIG:80-120: CO2/MAG:200-400; SAW:400-800

Comprehensive prefabrication efficiency DN/day

CO2/MAG:250-450; SAW:400-600

Chuck type lifting drive host

Chuck drive rotation mode

Frequency conversion motor + worm gear reducer + precision slewing support

Chuck drive speed regulation type

Frequency conversion stepless speed regulation

Chuck center height range

1100-1450mm

Chuck drive output torque

25000N.M

Tube clamping

Three-jaw chuck clamping

Chuck lifting method

Motor + screw lift + high precision linear guide

Mobile cantilever welding machine

Column lifting of cantilever welding machine

Motor + worm gear reducer + high precision linear guide

Lifting stroke of cantilever welding machine column

1000mm

Cantilever telescopic

Motor + gear reducer + rack and pinion pair + high precision linear guide

Cantilever travel back and forth

1000mm

Cantilever axis walking

Length 6m, electric walking


X/YAxis electric fine-tuning mechanism(SAW)

transfer method

Motor + high precision ball screw + imported linear guide

Adjust stroke

150mm on top and bottom, left and right

CNC linear oscillator(TIG/MAG)

Structure and composition

Aviation aluminum alloy main structure, closed type, prevents smoke and dust from entering

Transmission structure

Stepping motor + high precision ball screw + imported linear guide

Swing unit

0.5mm

Swing stroke

100mm

Swing setting

0-50mm

Swing frequency

20-60 times/minute

Stay time

0-3 seconds

Welding system

Maximum current 815A, rated current 650A, 100% duty cycle, high equipment integration, strong anti-interference ability

WSP Pipe Welding Expert Control System

PLC + man-machine interface, integrated management and control of various welding process parameters, the operator "quickly learns", shortens the equipment "input-output" cycle

Flux delivery/recycling

Special flux conveying and recycling integrated machine for automatic welding + mobile flux recycling trolley,

Safe use of equipment

Equipment electrical meets CE certification requirements, insulation safety class/standard H/IP23

Power supply conditions

Each functional action is set with safety limits, and there are reliable safety protection, emergency stop button, grounding and safety devices to prevent misoperation or accidents

equipment power

About 35KW (including welding power supply)



3.Characters for PPCW16 heavy duty Chuck Pipe Welding Station:

3.1 Advanced equipment, simple operation, without any experience, you can master welding skills within 3-5 days through training

3.2 In line with the strict standards of the industry: equipment designed and manufactured in accordance with international CE, APT, ASME, HSE standards, welding processes and control software developed, so that users can avoid standard barriers in international competition;

3.3 The embodiment of ergonomics in the entire equipment design and use: The humanized equipment operation design enables the operator to maintain a relaxed working posture during various operations, effectively avoiding the occurrence of safety accidents. The design fully complies with HSE and other environmental, safety and health standards

3.4 Operability: Those who do not have any welding experience can learn to weld in a short time. The welding program is preset in the PLC numerical control system + handheld control for control and fine-tuning, the operation panel is simple, and the handheld control box control is stepless speed

3.5Surface forming: The welding torch is always welded at the best position, which can realize single-sided welding and double-sided forming, the weld seam is beautiful, and the qualified rate is extremely high;

3.6Welding drive system: hoist the assembled workpieces onto the support trolley, and then clamp it through the chuck to drive the pipe to rotate and weld;

3.7 Welding host: The welding host is a cantilever type, set on a linear guide rail traction, electric walking, can meet the functional needs of one clamping and multi-point welding;

3.8 Welding system: The original imported Lincoln FLEXTEC-650 welding power source is used to meet the high-speed argon arc/gas shielded/submerged arc welding of pipelines;

3.9 Control system: WSP pipeline welding expert control system, PLC + man-machine interface, integrated management and control of various welding process parameters, the operator "quickly learns", shortens the equipment "input-output" cycle

3.10 Welding process: automatic TIG/MAG/SAW three welding processes can be randomly selected according to the requirements; three welding torches can be installed on the gun frame at the same time, and the welding process can be quickly switched, and the welding process parameters can be adjusted. Tune

3.11 Equipment safety: The electrical equipment meets the requirements of CE certification, the insulation safety level/standard H/IP23 each functional action is set to safety limits, and there are reliable safety protection, emergency stop button, grounding and safety devices to prevent misoperation or accidents .


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